For under $20 I am very impressed with the Bad Blade Carver by Kwik Tool. Mounted in a 4.5″ grinder, it removes a ton of material quickly yet allows a fair amount of control. The disk has only 6 teeth so the carver is mainly a solid disk with very few teeth to bite and create kick-back or dig-in. I found I had the best control when engaging the blade between 12 o’clock (top of the grinder) and 3 o’clock. When in that range it was not overly aggressive and left me in control.
Another option is to use two small clamps to hold two boards in place, and then wedge the wood pieces, that you’re trying to glue, in between them. I’ve found that this works better than the ratchet straps when trying to glue up thinner lumber, like boards from old pallets. When using this method, you should have the wood on a completely flat surface, and often it helps to put some weight on top to keep it from bowing.
Shop layout is all about making the best use of space. Place your machines so that you have adequate “safe space” that you need to work around them. The “buffer area” beyond that is the amount of room you need to run large stock though a given machine, keeping in mind that buffer areas can overlap between machines. If you want to get more organized, buy some 1/4-inch squared paper, make scale models of each machine including the safe space around each, and place them on your model shop layout. Remember that buffer areas need to be long enough to put an 8' sheet through a table saw, or a 6' plank through your planer, for instance. I raised my planer, so that I can use the area above my router table to pass long planks through the planer – all it takes is some modelling, and a little shuffling, and you will find the layout that works for you. Each space will have challenges; I had the area under the stairs that was wasted space, so I installed the dust collector there.
I use a 9″ x 12″ Chinese grade B surface plate and wet the back of the carborundum “sandpaper” to hold it in place. Obviously not the “budget” version, but I have the surface plate for other purposes. At about $17 from ENCO it wasn’t very expensive. And it *really* is flat to better than 0.001″. So the thickness of the paper is the biggest error. I also have a good assortment of Arkansas and other types of stones, though none of the Japanese waterstones. I generally don’t use the surface plate unless the edge is really bad e.g. an abused tool picked up at a yard sale.
The thickness planer can joint a board's face. On this simple jig, the stock is supported by twin rows of wood screws driven into a platform and adjusted to meet the varying clearances on the underside of the board. The stock rides the sled cup side up. Slide the board slightly sideways to adjust the screws, then seat it firmly on the screw heads for planing.
My contention has always been that you can build a serviceable shop in your home, develop your hand skills, and make fine furniture. In the past year, I had an opportunity to build a shop from the ground up after moving to a new home. I found a house with an unfinished basement, and set to work. In this article, I will discuss everything from layout, to electrical, to equipment selection. I intend to name names with respect to equipment, so that readers will know what I chose. Everyone’s budget will be different, but I think almost everyone will be able to treat this as a starting point, and adjust accordingly, depending on their own budget.
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Wow that’s a lot of assuming and supposing :) no shop right? no tools right? a place to work and tools for under 3K right? . This ones easy buy a pocket knife, set in your living room and whittle . So far you have $20 spent for a pocket knife. You might need another $200 for a decent vacuum to clean up all the shavings you made in your living room.
All in all, for whatever reason it is that you enjoy woodworking, then you always need to follow that passion. There is always going to be obstacles to overcome, whether that be not enough money to buy your tools, or space to put those tools, or time to enjoy woodworking. That is something that every person has to overcome. Everybody has there own unique obstacles.
Not many YouTube woodworking channels are run by guys who also happen to have PhD’s in medicinal chemistry, but this one is. Brian Grella’s channel offers a mix between more atmospheric videos that aren’t heavy on explanations (as the one shown above), and ones that are firmly in how-to territory, like this one for making a beautiful wooden bowl using nothing but a router and a drill press (no lathe required):
I, too, would pass on the Jawhorse, and agree with the suggestion of a solid bench. (Remember, it can double as a desk if space is limited.) A used solid-core door can be a starting point, but there are better options, such as laminating your own from scrounged 2x4s. Spending time at flea markets looking for old tools that can be reconditioned is a good suggestion, too.
This is sequential to step one, but with a little difference. You choose simple and easy woodcrafts to make. Ones that do not require investment in expensive tools. Nor do they require a lot of wood and raw materials. There are plenty of examples of such projects to be found. We have written about a few of them here. Small and popular wood projects can be made in large numbers and sold with ease, for a high profit.
These YouTube videos provide great woodworking information that contains both traditional and modern methods. Each instructional video contains woodworking how to techniques to improve a woodworkers’ skills and also methods for how to work safe in the shop. If you want entertainment, then watch the video once. If you want learn, watch the again. If you want to master techniques and improve your woodworking skills, watch and study the videos repeatedly.
The most commonly purchased claw hammer is the 20 oz. size. It’s heavy enough to easily drive nails but easily manipulated when pulling nails. While wooden handles are picturesque, they may not stand up to the strain if you have to pull a lot of nails. Hammers with a steel handle, or even fiberglass, will be stronger. However, these won’t absorb the vibrations from driving nails the way a hickory handle will. You’ll also need to make sure the fiberglass and metal handles have a rubberized grip for control and comfort. If you’re going to be driving a lot of nails, the wooden handled hammer will be better for reducing stress on your hand, and wrist, too.
Ebates.com - Ebates is something I'll check after I've already found a deal that I'm going to bite on. The rewards aren't usually good enough to compel me to purchase on their own. But if you get an extra 3-5% cash back over your entire $250 budget, it can add up to an extra hand tool for doing nothing more than using their link to an online store.
I ONLY use water as a lubricant on all my stones. When they get clogged I take a nail brush and hand dish detergent to them to clean them. When a carborundum stone gets worn I do figure 8s on a flat piece of concrete with lots of water to reflatten it. I don’t like oil because it gums up over time and is then harder to clean. I keep a carborundum and a Quachita stone by the kitchen sink for knives. I probably haven’t used the carborundum stone in several years. I scrub the Quachita stone at roughly 18-24 month intervals. It’s white, so it’s easy to see the steel accumulating. I can feel a noticeable difference after scrubbing the stone. This has been my standard practice for almost 50 years, so I’m not inclined to change it.
Ok, the leap from $1,000 to $2,500 is a big one. I certainly didn't make it at one time. It took me years. But I know folks that decided they wanted to get into woodworking and dropped at least $2,500 getting themselves outfitted. When you do make the jump, the thought process becomes much less about making sure you can get the job done and becomes more about having quality tools to get the job done.
Let’s start with perhaps the most basic tool in every household – the claw hammer. The claw on one side of the head should be well counterbalanced by the finished head, which should be somewhat rounded. The other kind of head is the waffle-head. Most commonly used in construction, it leaves a distinctive waffle mark on the wood when you drive the nail. This, of course, is not the proper nail for woodworking.
On the 100/300 grit combo stone: absolutely, positively NO – and I’m a woodworker by training who sees sharpening of tools as a means to an end and not as a religion. DMT bench stones are soooo cheap in the US (they cost as much as 3 times as much in ROW) that you should not waste (expensive) time with Chinese carborundum stones or EZ-Lap …err … junk.
The Japanese style saw or Japan saw, depending on who you ask, can easily replace both the push saw and the dovetail pull saw for most of your needs. This is why I included the Japanese style saw in my woodworking budget starter kit. If I was starting over, and just going to buy one saw, this would be the one. I purchased an Irwin, but there are several other brands out there. I just found this one to be the best value at the time I was shopping.
One of the great furniture woods, Mahogany has a reddish-brown to deep-red tint, a straight grain, medium texture and is moderately hard. It takes stain very well, but looks great with even just a few coats of oil on it. For an even more distinguished look, exotic African Ribbon-Striped Mahogany adds amazing grain and texture elements to this already beautiful species of wood.
This is known as the “Scary Sharp” method and I first learned of it on Usenet back in the day. I’ve had pretty good luck only going up to 2000 grit automotive paper. That stuff is commonly available near the spraypaint at Wally-world. At this grit, I can easily shave the hair on my forearm. For a plate, I use a single 12×12 tile from a Big Box store.
If you’re woodworking as a hobby, you already know that it can get very expensive. Saving money by not buying redundant tools is one way to keep it slightly more affordable. If you’re doing this as a business like I am, then every dollar saved is another dollar you can invest in your business. If you have other money saving tips, please feel free to share them!
Since I long ago lost the woodcarving tools I used to own as a youth, I figured I would focus on something larger. With my current ideas of doing a commercial greenhouse venture, I have considered making my first project one of a pergola for training plants up as a living shade-tent area. I have also considered trying to do an earth-sheltered greenhouse assuming I can figure out a loophole in city ordinances and/or coax the officials to sign off on it. I would love to do some hand-carved bowls and eventually make my own workbench and maybe even craft other things like a shaving horse. A foot-powered lathe is another one that I still find fascinating from the Foxfire books.
2. Just the basics—I’ve used a compound miter saw, circular saw, jigsaw, band saw, router, table saw, drill, finishing sander, belt sander, Dremel, oscillating multi-tool, bar clamps, and a Shop-Vac. I haven’t used a planer, jointer, or lathe. I’ve never owned a table saw but have used a circular saw or improvised with a router for a few long cuts.
Low-tech tools are high on value A basic set of handplanes lets you true edges, flatten panels or wide boards, and achieve finish-ready surfaces. Start with a small cluster of handplanes—low-angle and standard block planes, a No. 4 or 4-1/2 bench plane, and a jointer plane. A set of inexpensive chisels is essential for chopping, paring, and trimming.
That's it. That's all you really need to begin woodworking. Over time you will add more tools to your collection, like chisels, drill bits, a sander and, more clamps; but for right now you should be able to get started on most beginner projects. Don't be afraid to look online for second- hand tools. Old drills and circular saws work well when given proper care. With some ingenuity you can figure out how to adapt most plans to the tools you have available. People have been making wooden items throughout human history, and they didn't need expensive planers, biscuit joiners or fancy jigs. Start learning the craft, see if you like it, and have fun.
I know I’ve been a little MIA but we’ve had a big project in the backyard, an overwhelming workload (which we planned on being MUCH less), and then decided to hire out for some help to haul away a huge amount of dirt. Unfortunately, that ended up with the guy we hired stealing from us…..uggggh. When will we ever learn to not be so trusting?! Steve and I both have a problem with that……but when did being “too trusting” become such an extreme character flaw?!! Sad. Anyway, the whole situation is under investigation and there are some definite twists to the story that the crime-show-watcher in me would love to share with any other crime-show-watching enthusiasts out there. ;) Hopefully soon.
Make sure to run ground wires wrapped around all lengths of flexible exhaust hose to prevent static build up, which can spark and potentially ignite. I chose the King 1.5 HP dust collector, with a 115 volt motor, so I did not need special wiring for it. A shop vac is a must, as well, used to vacuum out machinery, and to remove dust from furniture prior to finishing. Finally, an air filtration system was installed to clear the air of tiny airborne particles. The King KAC 650 unit I installed does a nice job, has a remote control, and a programmable delay – I usually have the air cleaner run for a timed two hours when I leave the shop.
Before I give you my list, I am assuming (and yes, I know what assuming does) that you already have a tape measure, screwdriver and a hammer. These are common household items that most people (woodworkers or not) keep around the house. If you don’t have one, they are a few bucks each and WELL worth the investment. AND they are my favorite types of stocking stuffers—even if it is just July, it’s already on my mind 🙂
Buying rough cut lumber saves a ton of money. Buying lumber that has had all four sides surfaced (s4s) will cost roughly 4 times as much as buying rough cut lumber. Let's look at an example: I'm going to build a table that will require 50 board feet of oak. If I buy finished oak it will cost around $5.5 / bf or $275. Alternatively, I can buy rough cut oak at $1.25/bf or ~$65. In this one project I've saved $210. That's enough for a new power tool.
These how to videos and articles of information are dedicated to my woodworking instructor who trained me during my apprenticeship. This body of work is also in honor of the journeyman who were generous in sharing their woodworking knowledge and skills with me throughout my long career. All of you have helped me to make a wonderful living in a great craft. My hat is off to all of you.
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Matthias Wandel comes out with some amazing modifications for tools and techniques. This one however is incredibly simple and only requires a few scraps of wood and a pair of clamps to turn a simple circular saw into a custom width dado maker. You can spend a lot on special dado blades for table saws or router with a straight bit and some guides, but this method is simpler and the results are very close to the same. Very little is sacrificed by using this frugal dado making method.
But until then, I’ve been thinking of other ways to use my hands and create things. (Even though many of our saws and tools have been stolen.) But I’m feeling a little antsy to make some quick projects, because creating makes me extremely happy…..so we’re calling this surge in me to create something simple, THERAPY. In fact, I need to call up a few friends and have them make some with me because friends and creating is a favorite combo of mine! (Any out of town-ers want to fly in?! ;) )
If you are just getting started in woodworking and want to know what tools you’ll need to set up shop, you’ll want to download this free PDF from Popular Woodworking. We have put together a complete list of basic woodworking tools to kick-start your new hobby. In this free download, you’ll get our recommendations for the best hand and power tools for beginners. Buy these tools and you’ll have everything you need to make great woodworking projects.
Turn leftover wood or old pieces of furniture into DIY reclaimed wood projects! Wood is one of my favorite materials to work with. The possibilities are endless and they give such a homey and cozy feel to any rustic home. My husband, Dave, and I sometimes even go the extra mile and carve our initials on a little spot. It’s our own way of making our DIY project even more personal! Here’s a list of some of our favorite DIY reclaimed wood projects!