Cutting thick, rough, warped hardwood can be cumbersome and dangerous. To provide some control over this process, I built a chop-saw station with wings that extend to support long boards. Again, anytime you make something that consumes shop space, make a shelf underneath to gain storage. The chop saw sits in a recess so that the deck of the saw is at the same height as the workstation deck.
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Available in both water-based and oil-based finished, polyurethane is one of the most common practices used in woodworking today. Polyurethane can be sprayed, brushed or rubbed onto the piece to obtain either a satin, semi-gloss or glossy finishes. Polyurethane is a very versatile finish that will last for many years and is easy to clean and maintain.
Every woodworker needs a couple of levels. You probably won’t need one of the 6-foot levels used in construction, but 48” is a good length for many of the woodworking projects you’ll do. Usually, you’ll also need an 8” level too, usually known as a torpedo level. You’ll check the level and plum of your construction. Level means horizontal, and plumb is vertical.
Danish Oil is an oil-based finish that soaks deep into wood pores to provide protection from the inside out. Generally made from a unique blend of penetrating oil and varnish that stains, seals and protects all at the same time, it enhances the natural look and feel of the wood, and creates the rich, warm glow. This finish is ideal for furniture, trim, molding or any other bare wood interior surface that calls for an accentuated look.
A layout square, or combination square, comes in 6” and 12” sizes. Most woodworkers use the 6” model, simply because it’s easiest to carry around. Also, most of the stock you’ll use will be no bigger than 6” wide, so 12” is overkill. The layout square is a triangle that you can use to mark square cuts on stock. Once you measure the length of the cut, you line up the layout square with the edge of the board. The short side will give you a straight, square cut across the end grain. You can also measure off angles with the layout square. This helps when you’re trying to measure for a bevel on a table saw, or marking a cut for a miter saw. You can even use your layout square to determine an existing angle. Just be sure to buy one made of metal. The plastic ones are not only fragile, but they also can warp, making them pretty useless.
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In the rough is referring to the wood at its earliest stage in the woodworking process. When the wood is initially milled from very large logs into more workable slabs, it is then kiln-dried to reduce the moisture content. At this point, the wood is able to be machine planed to a finer finish or left in its more natural state. The wood, in its more natural state, reveals the unique tooth and saw marks from the mill, creating a more rustic look and feel in the wood.
We’ve already done rope, and now we’re on to another rustic material we love: wood! It’s as basic of a material as clay and is constantly reinvented by DIYers, crafters, artists, hackers, and carpenters. To get inspired to create our own batch of cool wooden objects, we turned to our favorite fellow makers to see what projects they’ve come up with. Scroll down for our top DIY wood project picks.
Whatever your dream for a rustic look, you are sure to find something in this collection that will help you along. Many of these projects are so easy to do and you can complete them in less than a day. Some make wonderful gifts as well so if you know someone else who just loves the country, rustic look, make them something to brighten their own décor. The projects use all sorts of materials, many of which are really inexpensive or even cheap in some cases.
Let’s start with perhaps the most basic tool in every household – the claw hammer. The claw on one side of the head should be well counterbalanced by the finished head, which should be somewhat rounded. The other kind of head is the waffle-head. Most commonly used in construction, it leaves a distinctive waffle mark on the wood when you drive the nail. This, of course, is not the proper nail for woodworking.
Sadly, that’s most of my power tools and shop accessories, but it’s a growing collection. Compared to all the money I’ve wasted on small electronics and computer junk in the past, I’d say this has been, and will continue to be, a much better investment. I just wish I had come to that realization back in college, when I was probably spending $500-$1000+ a year upgrading my computer.
The circular saw is pretty much the first tool I grab for any project. You can use it for both rough cutting your lumber to get started on a project or making finish cuts before final assembly of your project. You can use it to make half lap joints and a variety of other joinery methods. While a table saw or stationary miter saw might make a certain task easier, it is hard to beat the cost, portability, and versatility of a circular saw. While most of these come with a blade, here is a good all-around blade that I use.