I have been around woodworking my entire life. I have always been intrigued by how you can take something like lumber and turn it into a wonderful, beautiful piece of furniture. Once I graduated high school, I kind of got out of woodworking. I wanted to go a different route. I was going to college and just trying to make ends meet on the bills.
I went out and bought a dovetail pull saw for some of the finer cuts that I needed to make. I’m sure I’ve used this a few times on previous blog posts. It is great for the smaller cuts, and I’ve even used it to cut some larger pieces when my bigger saw didn’t fit. The combination of the dovetail pull saw and the push saw works fine, and isn’t too terribly expensive, but I’ve found something even cheaper that works just as well.
In the second part of our I Can Do That Workbench series, we build the torsion box top. It features a replaceable hardboard top surface and an affordable quick-action face vice. The bench’s design also allows for storage on both sides of the center beam and for good measure, we’ve added flip down casters and made sure we had clamp storage and power access.
Cutting thick, rough, warped hardwood can be cumbersome and dangerous. To provide some control over this process, I built a chop-saw station with wings that extend to support long boards. Again, anytime you make something that consumes shop space, make a shelf underneath to gain storage. The chop saw sits in a recess so that the deck of the saw is at the same height as the workstation deck.
My name is Marc Spagnuolo and welcome to my channel. I am a podcaster, video producer, author, and woodworking enthusiast. I have contributed articles and video content to FineWoodworking.com, Popular Woodworking Magazine and WOOD Magazine. Producing the Wood Whisperer is a great way for me to combine four of my passions: woodworking, technology, education, and humor. I believe that even the most complicated woodworking project is just a series of steps. My goal with this channel is to show you the tools and techniques you need to perform those steps.
These basics are going to set you back about $180, leaving you with $320 left to work with. We are going to be leaving behind two hand powered tools from the $250 shop and upgrading to powered alternatives. This should lead to more consistent results, more enjoyable builds, and increased efficiency. These are all goods things that only the biggest fans of The Woodwright's Shop would argue with.
Softwoods are often softer and more delicate woods in general, as the name would suggest, but aren’t necessarily always weaker than hardwoods. Although, they are generally less dense and not as durable as Hardwoods, which grow at a much slower rate than softwoods creating a denser and stronger grain in the wood. Softwoods come from coniferous (or gymnosperm) trees such as Cedar, Hemlock and Pine and lean towards a yellow to reddish tone by nature. Hardwoods come from angiosperm (seed producing) trees such as Oak, Cherry, Maple and Walnut and are generally darker toned woods. Softwoods tend to be less expensive than hardwoods, as they grow much more quickly and can be milled at a faster rate. While hardwoods are generally more expensive, the durability, strength and overall look is often worth the additional cost depending on your project needs.
To get the most out of your router, you are going to want a router table. You may find yourself asking if you really need one - if you do, check this post out. It's one of those purchases that you won't truly understand how valuable it is until you have one. Given the budget of $2,500, I'd suggest looking at the Bosch RA1171 ($150). If you want to see our favorite tables along with write-ups, check them out here.
Many home improvement projects and custom woodworking pieces alike call for a painted finish. Depending on the application process, paint can create either a rustic or refined finish, and it looks great when both paint and stain (or oil) are combined together in a piece (we love the look of a painted table base with a stained or oil-rubbed table top. See our portfolio for some great examples of this style). Paints are great for both exterior and interior protection and are available in an almost infinite number of color tones. Finishes include flat, eggshell, semi-gloss, and high-gloss depending on the amount of sheen you desire.
I started Woodworking Wednesdays because I thought my woodworking projects didn’t fit in very well with my UnbrokenFurniture.com blog. However, more and more, the furniture I’m making on that blog is handmade reclaimed wood furniture. This has sort of made this blog redundant. I’m not putting out enough furniture pieces to populate both blogs, so I’m going to stop posting those here.
Through my cabinet-shop connections, I managed a snappy deal ($200) on a used cabinet saw with a 54-in. commercial rip fence. That price would be hard to match, but it is possible to find a hybrid or used cabinet saw with a high-quality fence for $600 to $1,200. Some of them will run on 120v household current, meaning you won’t have to rewire your shop for 240v service, but be sure to check for compatibility before you buy.
Eastern Hemlock, the state tree of Pennsylvania, is a softwood that has a naturally light-reddish-brown color. Although Western Hemlock (sourced from the Pacific Northwest) is often used in furniture building due to its straight grain and finer texture, which sands to a silky, reflective smooth surface. Hemlock gives some hardwoods a run for their money in terms of durability and strength, but at a more approachable price point. Reclaimed Hemlock has made its way into local salvage yards in recent years, and is being utilized in all aspects of woodworking and furniture building.
The most common type of cedar used today is the Western Red variety. Western Red Cedar, as its name implies, has a reddish color to it. This type of wood is relatively soft, has a straight grain, and has wonderful aromatics. Western Red cedar is mostly used for outdoor projects such as furniture, decks, signs and exterior siding because it is naturally resistant to moisture and water corrosion. Cedar also makes for a great closet or chest for storing clothes and other fabrics because of its resistance to moisture. Cedar is moderately priced and can be stained to a variety of tones.
In order to excel you are going to need to read up on jig building so that you can produce consistent repeatable cuts. Ideas for jigs are a dime a dozen online and you could easily lose a couple of hours browsing the hundreds of ideas people think up. A more economical approach would be to build your jigs as your projects demand them. After you go through that exercise 4-5 times, you'll find you've accumulated quite the collection of jigs without even trying.
Steve Ramsey makes woodworking fun. His YouTube Channel, Woodworking For Mere Mortals Building, shows Steve making cool stuff in his garage in Marin County, California. From games and toys to special holiday projects during his 12 days of "Craftmas" (wooden snowflakes!), Steve consistently puts out new DIY woodworking videos and projects every Friday.
On the 100/300 grit combo stone: absolutely, positively NO – and I’m a woodworker by training who sees sharpening of tools as a means to an end and not as a religion. DMT bench stones are soooo cheap in the US (they cost as much as 3 times as much in ROW) that you should not waste (expensive) time with Chinese carborundum stones or EZ-Lap …err … junk.
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With the right tools and materials, what you build is only limited by your imagination and creativity. So why not have a little fun with the kids and teach them something at the same time? Our woodworker tools and woodworking supplies will help you put together an easy birdhouse, squirrel feeder or butterfly house. The kids will love to use our paint samples to add their creative touch, and will enjoy displaying the finished product in the backyard.
Flea markets and swap meets are great sources of old tools, but unless you are able to rehab and sharpen them, they aren't going to do you much good. You can always find lots of chisels and planes at these places, and they can be brought back to life. I wouldn't waste my time on any saws though, unless they are relatively rust-free. If a saw is rusty, you will have to re-file and re-set the teeth, which requires a good deal of expertise and some specialized tools.
I taught (teach) several aspects of "green woodworking" and related subjects, so I love your question. The buying and using of old tools is great...no matter the source. However, I have seen much frustration ensue over getting them adjusted, and "work ready." As often a beginner with limited budgets, also have limited traditional skill sets as well in understanding these tools and sharpening them. You must be patient with yourself, as tuning these old tools up will be very time consuming. Sharpening (and the proper tools of sharpening) should be your first acquisition. So many folks buy chickens before building a proper "chicken coop." Traditional tools are the same way, as there is no reason to own them, if you can't keep them properly honed.
Swap meets and flea markets? Often you see people bring all the old tools out of their garage that grandpa handed down to them and that haven't seen any use for 40 years. Hand saws, chisels, planes, drills, and all other manner of hand tools that are hard to give away because most people can't even tell what they are. An old fashioned brace-and-bit falls into that category, and all the people want for it is a couple of bucks.
This style of saw will provide more power than a contractor-type saw and have the high-quality rip fence you need to do good work. However, because they are favored by professionals and serious amateurs, cabinet saws are harder to find on the used market. Scour the classifieds and online sales (be sure to check industrial auction sites as well), and do some networking. Check the bulletin board at your hardwood supplier and ask the proprietors if they know of anyone selling a saw. Also call local cabinet shops. They sometimes have a surplus tool sitting idle that they’d be willing to sell. Take your time in this step. A careful investment will pay dividends in the long run, but a well-intentioned compromise can cause long-term frustration.
The thickness planer—A thickness planer will significantly expand the creativity and craftsmanship of your work by allowing you to buy roughsawn stock and use wood of any thickness in your designs. Nowadays, a new planer often represents a better value than a used model. In recent years, DeWalt and Ridgid have introduced portable planers with chip-ejection fans, which work as a built-in dust collector. Dust collection is important for all tools, but essential for thickness planers. This feature can help delay the expense of a dust collector and thus reduce the overall cost of a planer. Speaking of dust collection, I should mention that I don’t use a dedicated dust collector in my shop. I use a shop vac with a small hose for my sanders and a larger-diameter hose for the tablesaw and router table, and I depend on the built-in chipejection fan for my thickness planer.
Shop layout is all about making the best use of space. Place your machines so that you have adequate “safe space” that you need to work around them. The “buffer area” beyond that is the amount of room you need to run large stock though a given machine, keeping in mind that buffer areas can overlap between machines. If you want to get more organized, buy some 1/4-inch squared paper, make scale models of each machine including the safe space around each, and place them on your model shop layout. Remember that buffer areas need to be long enough to put an 8' sheet through a table saw, or a 6' plank through your planer, for instance. I raised my planer, so that I can use the area above my router table to pass long planks through the planer – all it takes is some modelling, and a little shuffling, and you will find the layout that works for you. Each space will have challenges; I had the area under the stairs that was wasted space, so I installed the dust collector there.
Other important power tools—A good jigsaw will help get you through many tasks, particularly cutting curves, that would otherwise require a bandsaw. Look for one with blade guides that keep blade deflection to a minimum. A handheld drill is also essential. A quality corded drill is much less expensive than a cordless one, and will never leave you without a charge. Also look for a quality random-orbit sander with a provision for dust collection.
Non-Standard Miter Slots - This one is a downer. One of the primary advantages of having a table saw is access to jigs that expand the saws functionality. This is a major issue if you plan on buying after market jigs. Given that we are limiting the cost of this buildout to $500, I am guessing that after market jigs are probably low on the priority list. Your going to want jigs once you start researching what they enable you to do, my advice is to build your own - there are plenty of plans online.
All in all, for whatever reason it is that you enjoy woodworking, then you always need to follow that passion. There is always going to be obstacles to overcome, whether that be not enough money to buy your tools, or space to put those tools, or time to enjoy woodworking. That is something that every person has to overcome. Everybody has there own unique obstacles.
About Youtuber Here you will find everything from money saving tips, woodworking projects, jigs and completely wild contraptions. I have been building and designing since I was old enough to swing a hammer. With a mind for out of the box thinking and an unusual mix of artfull design and engineering interest, you never know whats going to happen next.
Kids love DIY projects, especially when they get to give those projects away as gifts. You can help your little ones to make a great picture frame for Father’s Day with just a few twigs and a hot glue gun. Just glue the twigs to the frame and let the kids decorate however they want. Use burlap for the matting and add a special message with a Sharpie.
Danish Oil is an oil-based finish that soaks deep into wood pores to provide protection from the inside out. Generally made from a unique blend of penetrating oil and varnish that stains, seals and protects all at the same time, it enhances the natural look and feel of the wood, and creates the rich, warm glow. This finish is ideal for furniture, trim, molding or any other bare wood interior surface that calls for an accentuated look.
Repurposed materials are taken from their original intent and utilized in another fashion. This refers to barn beams or siding, old wood floors, paneling or even wood pallets that had an original purpose, but are then transformed into something completely new. The possibilities are endless, as every repurposed piece has a little piece of history that comes along with it, and gives unbelievable character to the new project.
About Youtuber Steve Johnson is a full time life-long hobbyist woodworker committed to helping new and experienced woodworkers achieve the "shop of their dreams" - even if (especially if?) they don't have a dream budget to work withHis videos can be seen at "DownToEarthWoodworks" on YouTube and his articles appear monthly in Highland Woodworking's on line newsletter "Wood News Online.".
We made the decision for my wife to be a stay at home mom - it was a decision we both felt was a good one before we ever even discussed it. Being a single income family does sometimes have financial drawbacks, but the blessings of my wife being a stay at home mom are blessings that money can't buy. Eventually, when our son (and any future children we may have) are in grade school, my wife will look at finding a job. She's also looking at the possibility of starting to do in-home daycare for 2 or 3 children in our home, which would bring in some extra money.
Most chisels are beveled on the 2 sides and on the cutting edge, but specialty chisels may only be beveled at the cutting edge. This bevel will be at 20 to 25 degrees down the length of the blade on one side, and flat on the backside. The blade will be between 4” and 7” long. Make sure you get chisels with a grip that fits your hand. If the grip is too small, you won’t be able to hold the chisel steady as you work. Be sure to use a mallet or wood hammer when you work, so that you don’t destroy the head on your chisel. Keep track of the edge caps, keep them sharp, and oil the metal now and then after you’ve used them, and they should be good for years. If you don’t have the edge caps, get a roll to keep them in. This will prevent them from bouncing around in your tool box drawers and getting damaged.
Let's talk about a few strategies for building out your shop below retail price. There are the obvious ones like yard sales, craigslist, estate sales, and thrift stores, however, these can be hit or miss. First of all, not everyone lives in an area where these avenues exist. Second, when your brand new to woodworking, it can be hard to evaluate a tool that your buying second hand. Because of this, I'm not going to focus on these channels in this post, but I will say, if your willing to do some hunting for second hand tools, you can easily save 50% to 75% on some perfectly fine equipment.
Frank Howarth is a unique guy - educated as an architect, but with practical woodworking skills to rival any journeyman. He has the most enviable workshop of anybody I've seen, and his projects are aspirational on every level - creativity, originality, ingenuity, and craftsmanship. He devotes a lot of time to talking about the layout and design of his ever-changing workshop, and there's a lot of clever ideas to steal and pass off as your own. If you can't tell, I love Frank. Oh, and his stopmotion videos are awesome.
Matthias Wandel comes out with some amazing modifications for tools and techniques. This one however is incredibly simple and only requires a few scraps of wood and a pair of clamps to turn a simple circular saw into a custom width dado maker. You can spend a lot on special dado blades for table saws or router with a straight bit and some guides, but this method is simpler and the results are very close to the same. Very little is sacrificed by using this frugal dado making method.
I use a 9″ x 12″ Chinese grade B surface plate and wet the back of the carborundum “sandpaper” to hold it in place. Obviously not the “budget” version, but I have the surface plate for other purposes. At about $17 from ENCO it wasn’t very expensive. And it *really* is flat to better than 0.001″. So the thickness of the paper is the biggest error. I also have a good assortment of Arkansas and other types of stones, though none of the Japanese waterstones. I generally don’t use the surface plate unless the edge is really bad e.g. an abused tool picked up at a yard sale.