Turn leftover wood or old pieces of furniture into DIY reclaimed wood projects! Wood is one of my favorite materials to work with. The possibilities are endless and they give such a homey and cozy feel to any rustic home. My husband, Dave, and I sometimes even go the extra mile and carve our initials on a little spot. It’s our own way of making our DIY project even more personal! Here’s a list of some of our favorite DIY reclaimed wood projects!
Arbortech Turbo Plane – The turbo plane is more than 7 times the cost of the Bad Blade Carver, however The turbo plane is kind of a more refined animal. It probably isn’t fair to compare the two. The Turbo Plane leaves a better finish and can be used in a different way, but for bulk removal and heavy shaping, I think the Bad Blade Carver wins. If you want the scalloped and smooth surface, then the Turbo Plane wins.
A layout square, or combination square, comes in 6” and 12” sizes. Most woodworkers use the 6” model, simply because it’s easiest to carry around. Also, most of the stock you’ll use will be no bigger than 6” wide, so 12” is overkill. The layout square is a triangle that you can use to mark square cuts on stock. Once you measure the length of the cut, you line up the layout square with the edge of the board. The short side will give you a straight, square cut across the end grain. You can also measure off angles with the layout square. This helps when you’re trying to measure for a bevel on a table saw, or marking a cut for a miter saw. You can even use your layout square to determine an existing angle. Just be sure to buy one made of metal. The plastic ones are not only fragile, but they also can warp, making them pretty useless.
We made the decision for my wife to be a stay at home mom - it was a decision we both felt was a good one before we ever even discussed it. Being a single income family does sometimes have financial drawbacks, but the blessings of my wife being a stay at home mom are blessings that money can't buy. Eventually, when our son (and any future children we may have) are in grade school, my wife will look at finding a job. She's also looking at the possibility of starting to do in-home daycare for 2 or 3 children in our home, which would bring in some extra money.
The solution to potentially wedged boards on a jointer is to add a planer to the mix. A planer has a flat surface with a cutting edge that is exactly 180 degrees to the surface. This allows you to position the jointed edge flat on the planers surface and make a cut to the opposite side of the board that is perfectly square. As an added bonus, the planer allows you incredible control over the thickness of the boards you're planing.
I looked around at many versions of Taiwanese drill presses. I ended up purchasing the Ridgid DP15501 15" drill press because I liked the way the quill stop was made, the work light, key storage, and the easy access to the belt change system. This machine was also on sale when I needed it, so that made it a slam dunk. Choose the one that suits you, as they’re all very similar. The table is large enough, and the distance to the column is large enough to allow you to do most anything a small shop needs.
One of the most heavily used tools in your shop will be your table saw. It is absolutely essential for ripping stock to size, working with composite material (like plywood and MDF), and venturing into the world of wood working jigs. Budget is a limiting factor in a $500 build, but at $150 it is hard to pass up adding this Craftsman saw to your shop - even with limited funds.
Since I long ago lost the woodcarving tools I used to own as a youth, I figured I would focus on something larger. With my current ideas of doing a commercial greenhouse venture, I have considered making my first project one of a pergola for training plants up as a living shade-tent area. I have also considered trying to do an earth-sheltered greenhouse assuming I can figure out a loophole in city ordinances and/or coax the officials to sign off on it. I would love to do some hand-carved bowls and eventually make my own workbench and maybe even craft other things like a shaving horse. A foot-powered lathe is another one that I still find fascinating from the Foxfire books.
Oak is one of the most widely used and respected hardwoods in furniture making. Available in two varieties — red and white — oak is very strong and also quite heavy. White oak is sometimes preferred for furniture making because it has a slightly more attractive figure than red oak, but either variety can give you a beautiful finish that stains very well. Oak can be used for almost any woodworking purpose, and is an excellent choice for pieces that will last a lifetime – literally! As they say, it is “solid as oak”!
On the money issue one`thing I did is find something that is fairly easy to make and easy to sell. I made kaleidoscopes to begin with and still whip up a batch if I need to buy wood or a new tool. A neighbor WW makes wooden condiment holders for restaurants. A good friends son worked his way thru college by making a certain bearing that they needed on his tiny lathe. Spend a month or so on $$$ stuff before doing the better stuff.
We use a Dewalt 20V drill. It’s kind of embarrassing how much I love this drill. I got so used to having a crappy one, that once I got a good one, I was hooked on it. While you are getting the drill, don’t forget drill bits. Don’t cheap out on those either. Trust me. You will use a drill on almost every project, so the investment is definitely worth it.
If you are an advanced woodworker then you might want to check out the Wood Whisperer channel. It has advanced projects broken down to the details in multi-part series and also technique videos. Mark Spagnuolo has been creating DIY woodworking videos on the channel since 2006, so there is a lot of content to scratch the itch of any woodworking enthusiast.
Non-Standard Miter Slots - This one is a downer. One of the primary advantages of having a table saw is access to jigs that expand the saws functionality. This is a major issue if you plan on buying after market jigs. Given that we are limiting the cost of this buildout to $500, I am guessing that after market jigs are probably low on the priority list. Your going to want jigs once you start researching what they enable you to do, my advice is to build your own - there are plenty of plans online.
The trick is to use sandpaper. It’s a good quality abrasive material and is readily available. You’ll want a selection of different grits – low grits to get started, higher grits when finishing. The reason this is cheaper is that you can get a selection of 5-10 different sandpapers for under $20. Getting even a couple of decent sharpening stones wouldn’t be possible at that price. In the long run, they’ll last longer but this is a budget option we’re talking about.
If I had it to do over again, I would stick to an entry level miter saw and table saw until I had both the funds and need to upgrade to more capable saws. Because of this, I'd stick to the two saws we looked at in the $500 build: The Craftsman Table Saw for ~$150 and Hitachi 10 inch Miter Saw for ~110. These two additions bring our running total to just over $500.
I wanted to have numerous outlets, and have enough electrical service that I did not have to worry about overloading circuits. There was already some lighting, so I simply picked off that line and added additional lights to keep things bright and cozy. I ran a 240V line for the table saw and jointer with a dedicated breaker. For wall outlets, I ran 14-3 wire, and split all the plugs, so that I can run one machine on the upper plug, and another on the lower plug of any outlet.
John Heisz is a Canadian woodworker who makes many of his own tools to help him with his projects. His YouTube channel shows you how to also make your own tools. He has a video series on how to make homemade clamps, whether you're making hand screw clamps, wooden bar clamps or a deep c clamp. Another one of his video series takes you through the making of your own homemade vise.
I wouldn’t give up on Craigslist or garage sales.. For around $1K or less, you can pretty easily find the four big ticket items (TS, BS, Jointer and Planer) and have the extra $2K to spend on accessories, material, DC, other goodies, etc. The key is patience and persistence, and if applied correctly, you can have a fantastic setup for very little compared to purchasing new. If you are setting up a business, you don’t usually have the time to scour for good deals, but for a personal shop, there is no pressing need other than that itch to get something done.