My first projects were making things from pallet boards. I cut the boards to size using my jig saw. It’s not quite as good as using a miter saw, but it got me by for a while with sufficient results. Even now that I have a miter saw, I still use my jig saw A LOT to make notches (like for my outdoor table), or fun designs (like these deer heads last Christmas).
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You need an out-feed table to support work exiting the table saw and band saw. By placing the tools close together, I was able to make one out-feed table that works for both tools. I put four pivoting wheels on the table, allowing me to shift the table in any direction. By placing a shelf below the table, I gained some much needed storage space for portable power tools. Finally, since this is a large work surface, the table also serves as a true, flat assembly table.
While the router isn’t exactly necessary to build the most basic projects, it will really allow you to put that extra level of detail on a project so it isn’t quite so bland looking. Routers are also an extremely versatile tool that can be used in lieu of a jointer to get a straight edge on rough lumber, put a nice detail edge on a table top or piece of furniture, cut mortise and tenon joinery, cut dadoes and rabbets, mount in a table, or a countless number of other uses. Router bits can be pricey, so my advice would be to add bits as you need them for specific uses and projects. There are some variety pack kits available if you want a set to get started though. Also, there are smaller (trim) routers and full-size routers available. For the purpose of a beginner woodworking tool set, I recommend starting out with the small router and seeing just how much you can accomplish with that.
Perhaps the most satisfying move I made was to automate the dust collection system. I used the iVACPro system to link all machines to the dust collector. When I turn on any machine in the shop, the dust collector fires up and whisks the dust into the bin. The system also has a programmable delay to allow the dust to make it to the bin before the dust collector shuts down. I set my system for a five-second delay. The system works flawlessly for my band saw, planer, and router table at 115 volts, and also my table saw and jointer at 240 volts.
Ron Paulk is an extremely likeable mystery and I think he deserves 10x more subscribers than he has. I'm convinced he's a secret millionaire - he has a workshop in what seems to be the 20-car garage of a multi-million dollar mansion - which he claims belongs to a friend and he's only using it temporarily while they sell the house. I think it's been five years now that he's been there. But anyway, Ron is mainly a finish carpentry contractor - that's things like baseboard, fireplaces, kitchen cabinets etc. He is a master craftsman. What makes him unique is his approach to working - he is all about being portable, mobile and lightweight. Every year he seems to fit out a new van or trailer as a mobile woodshop. I've built Ultimate Workbench, Chop Saw station and fitted out a van following his designs. He introduced me to Festool, which was a costly mistake for me! I've built a lot of his projects, and I learned a whole lot along the way.
Whatever your dream for a rustic look, you are sure to find something in this collection that will help you along. Many of these projects are so easy to do and you can complete them in less than a day. Some make wonderful gifts as well so if you know someone else who just loves the country, rustic look, make them something to brighten their own décor. The projects use all sorts of materials, many of which are really inexpensive or even cheap in some cases.
The Jay's Customs Creations YouTube channel releases weekly videos on shop projects and dimensional lumber projects. Jay's show can really help you if you want to do DIY woodworking projects on a budget. He sometimes shows viewers how to complete the project without electricity and using only hand tools. He goes over the prices he paid for materials to give people a realistic budget for the project before they get started.