One subject that a woodworker must always consider when building a project is how seasonal moisture and temperature fluctuations will cause expansion and contraction of the wood stock in the assembled project. For instance, if you've ever experienced a drawer that sticks only in the winter time, you've experienced seasonal movement of wood. Since each wood species is affected by these temperature and moisture fluctuations, you'll need to know a bit about the climate where the project will be used, and how your chosen wood stock is affected by the climate changes. Again, your local woodworking supplier can be a great resource for answering these types of questions in your area.
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If you’re looking to setup a shop equipped mainly with stationary power tools, I’d focus the bulk of your budget on the primary big tools. It’s easier to come up with $10 for a couple of clamps as an impulse purchase, than it is $1000 for a good table saw (TS). Most shops feature the TS, and that’s where I’d focus the bulk of my research and budget, unless you’ll primarily be using a band saw (BS). The biggies for me would be a good full size stationary table saw, planer, jointer, router and router table, and maybe a modest DC (like the HF unit for $150). With those main tools, you can build just alot using dimensional lumber or sheetgoods. A BS and DP are nice, but can be added down the road…in the meantime, a modest jigsaw and handheld power drill worked fine for early on. You’ll want a reasonable work surface, whether it’s a nice bench, or an old door. I’d add a good tape measure, squares, a chisel or two, sandpaper, and some basic clamps, then would add more clamps, block plane, and other extras as you go. (Ask family members for gift cards to Rockler, Woodcraft, Amazon, Lowes, HD, etc….). $3k is doable if you’re selective….the used market can be your friend if the right deals come along.
If you had bothered to watch the video this would have been explained. The cupping you see is a result of mass manufacture. Few tool makers will take the time to lap the back of a chisel to degree a craftsman will (much less the bargain brand he’s using). It’s simply not practical for them to do so and still make their price point. Some higher end (Lee Nielsen, Lee Vally, Veritas) chisels will be closer but even these will require some degree of hand honing/lapping. Using a flat stone, with at most couple hours of practice, you will reliably create razor sharp straight edges.
While an electric miter saw is a convenience, it is not necessary to do good work. A quality electric miter saw will run around $150-$200, that by itself would destroy our budget. A hand saw with a miter box does the job just as well at a fraction of the price. This highly rated Stanley version for ~$60 should get the job done, albeit with a bit more elbow grease.
The second big tool you need is a saw. There are many types of saws, and this can be the trickiest part of setting up a shop on a budget. As a beginner, you'll likely be using woodworking books, magazines and websites for instruction and inspiration. Unfortunately, most of these sources consider a table saw a beginner tool. For those of us on a budget, or with little space, a table saw may not be an option. They cost several hundred dollars to start, and take up several square feet of floor space. Instead, look for a good circular saw that allows you to adjust the depth and angle of cut. It's also nice to have a laser to help guide the cuts. You can get a decent circular saw for around $100.
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A quality wood moisture meter is vital to the long-term success of any woodworking project you put together. Lumber mills try to dry their batches of lumber according to the intended end product destination. That is, if the wood is harvested in the wet Northeast, but is going to be shipped to the arid Southwest, it will be dried more than wood kept in the Northeast for use by woodworkers. The success of your woodworking project, from wood flooring to kitchen cabinets to fine furniture, depends on the correct moisture content levels of the woods you use for your area of the country.
Let's talk about a few strategies for building out your shop below retail price. There are the obvious ones like yard sales, craigslist, estate sales, and thrift stores, however, these can be hit or miss. First of all, not everyone lives in an area where these avenues exist. Second, when your brand new to woodworking, it can be hard to evaluate a tool that your buying second hand. Because of this, I'm not going to focus on these channels in this post, but I will say, if your willing to do some hunting for second hand tools, you can easily save 50% to 75% on some perfectly fine equipment.
A long-established channel with Italian-American woodworking geek Marc Spagnoli and his sidekick Nicole. It's filled with great tutorials, guides, reviews and generally high quality content. I'd described as aimed at an improving, and committed, woodworker - he uses fairly lots of clamps and glue, and shows in professional how to build quality pieces, generally of furniture. I learned a huge amount from here, and it's easy bedtime viewing.
My final suggestion is to use tape. I know this might seem crazy at first, but when gluing corners, tape comes in very handy. The secret is to tape up the outside of the corner when the boards are sitting flat, and then to apply the glue and bend the wood into the proper position. Then you simply use tape to hold the piece in place. This strategy works exceptionally well when gluing a box.
Then there are the “practical” woodworkers that enjoy weekend projects and things that don’t require a ton of expensive tools, time, and expertise (HELLO, THAT’S ME). I will be in the latter category. Sure, you can invest in hand tools, but in the words of one of my favorite internet sensations, “ain’t nobody got time fo that.” Let’s be practical here.
Once you have the four aforementioned handheld power tools in your arsenal and you've had time to get comfortable with using them, its time to make your first (and likely most important) major tool purchase. The table saw is the heart and soul of every woodworking shop, the centerpiece around which all of the other tools are used and organized, so you'll want to buy the best table saw that your budget can comfortably afford. Take the time to learn which features you really want and the table saw that best fits your budget and your needs. This article will show you the most common features, and how to determine what features you need and how to know if those features are really well built, or simply added on to the saw because they are selling features.