I set an initial budget of $10,000 to build the shop – everything from studs and drywall to hand tools and machinery. The final number was over by $1,000, but I’m still very happy with the result. The shop is now my haven, with a good sound system and good lighting. Every time I go back into the shop, it is exactly the way I left it, because it is my shop!
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I taught (teach) several aspects of "green woodworking" and related subjects, so I love your question. The buying and using of old tools is great...no matter the source. However, I have seen much frustration ensue over getting them adjusted, and "work ready." As often a beginner with limited budgets, also have limited traditional skill sets as well in understanding these tools and sharpening them. You must be patient with yourself, as tuning these old tools up will be very time consuming. Sharpening (and the proper tools of sharpening) should be your first acquisition. So many folks buy chickens before building a proper "chicken coop." Traditional tools are the same way, as there is no reason to own them, if you can't keep them properly honed.
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Some might expect to see a cordless drill on this list, but when we're talking about basic power woodworking tools, a corded drill is more versatile and powerful. Sure, the cordless is, well, cordless, which makes it more portable, but corded drills are less expensive and can do more than a cordless drill. There are some options to consider when choosing a corded power drill, such as whether you want a 3/8-inch or 1/2-inch chuck, keyed or keyless chuck, straight drill or hammer drill, and so on. Learn all about these options (along with some suggestions on what to look for when shopping) in this article on corded power drills.
I ONLY use water as a lubricant on all my stones. When they get clogged I take a nail brush and hand dish detergent to them to clean them. When a carborundum stone gets worn I do figure 8s on a flat piece of concrete with lots of water to reflatten it. I don’t like oil because it gums up over time and is then harder to clean. I keep a carborundum and a Quachita stone by the kitchen sink for knives. I probably haven’t used the carborundum stone in several years. I scrub the Quachita stone at roughly 18-24 month intervals. It’s white, so it’s easy to see the steel accumulating. I can feel a noticeable difference after scrubbing the stone. This has been my standard practice for almost 50 years, so I’m not inclined to change it.
Whether you really need your privacy or you just want to add a bit of rustic charm to your home, this tree branch privacy screen is a great DIY project. It sort of looks like a bamboo shade and is really easy to make. You just need a few strips of thin wood and as many sticks or branches as you want to add. Hang it wherever you feel you need a bit of extra privacy.
I do not rip on the table saw as a rule, to prevent kick back that periodically occurs when natural wood pinches the blade, turning the wood into a missile. I bought a fairly powerful saw, so this is one place where a lighter saw would be adequate. Essentially, I use the table saw for ripping sheet goods, cutting dados, tenons, and cutting small parts to length – all of which can be done with a 1.5 HP saw. I ended up with a King 3 HP, three-belt drive, 10" table saw. The castings are true, and the King Tru-rip fence reminds me of the Biesmeyer fence used on the Canadian General saws. The model is KC-11FX, and it can be purchased for less than half of the price of other, similar saws. On this purchase, I went with the suggestion of Jeff at Brettwood Machinery – he was right; a very good value saw that runs smooth, and has a decent fence.
Plan to invest in a set of bench chisels, both standard and low-angle block planes, a No. 4 or 4-1⁄2 smoothing plane, and a No. 6 jack or No. 7 jointer. Between them, these planes will true edges, flatten glue-ups that are wider than your thickness planer, and tame tricky grain that would tear out with a mechanized planer. They also do fine trimming better than any other tools.
Ron Paulk is an extremely likeable mystery and I think he deserves 10x more subscribers than he has. I'm convinced he's a secret millionaire - he has a workshop in what seems to be the 20-car garage of a multi-million dollar mansion - which he claims belongs to a friend and he's only using it temporarily while they sell the house. I think it's been five years now that he's been there. But anyway, Ron is mainly a finish carpentry contractor - that's things like baseboard, fireplaces, kitchen cabinets etc. He is a master craftsman. What makes him unique is his approach to working - he is all about being portable, mobile and lightweight. Every year he seems to fit out a new van or trailer as a mobile woodshop. I've built Ultimate Workbench, Chop Saw station and fitted out a van following his designs. He introduced me to Festool, which was a costly mistake for me! I've built a lot of his projects, and I learned a whole lot along the way.
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I know I’ve been a little MIA but we’ve had a big project in the backyard, an overwhelming workload (which we planned on being MUCH less), and then decided to hire out for some help to haul away a huge amount of dirt. Unfortunately, that ended up with the guy we hired stealing from us…..uggggh. When will we ever learn to not be so trusting?! Steve and I both have a problem with that……but when did being “too trusting” become such an extreme character flaw?!! Sad. Anyway, the whole situation is under investigation and there are some definite twists to the story that the crime-show-watcher in me would love to share with any other crime-show-watching enthusiasts out there. ;) Hopefully soon.
If you'd like to learn more about the differences between hardwood species, I can think of no better resource than R. Bruce Hoadley's 1980 masterpiece, Understanding Wood: A Craftsman's Guide to Wood Technology. Not only does Hoadley detail nearly every species used for woodworking, he does an exceptional job at describing how to prepare, work with and finish these hardwoods. This is an industry-standard resource, one that I'd highly recommend to every woodworker.