Assume that there aren’t any decent tools on craigslist or at garage sales, and keep in mind that I have absolutely no tools, dust collection, shop-vac, clamps, sanding & painting accessories, tables, materials to build my own tables/stands/jigs, or anything else—not even safety gear (you’re such a good buddy that you even let me borrow your extra set of goggles and your earmuffs when I used to come over).
If you’d like to read some more about SketchUp, check out Ryan’s article on how to plan a home DIY project with SketchUp 3D Design for Daily Life: How to Plan a Home DIY Project With Sketchup 3D Design for Daily Life: How to Plan a Home DIY Project With Sketchup Doing a home improvement project on your own isn't always a simple matter. Sometimes it seems simple enough when you get started, but before you know it, you realize that if you had just taken... Read More . And if the idea of 3D design in general captivates your imagination, you should read our interview with world-class 3D artist Rafael Grassetti How A Dream Job Comes True: Interviewing World-Class 3D Artist Rafael Grassetti How A Dream Job Comes True: Interviewing World-Class 3D Artist Rafael Grassetti It's not every day that I get to pick the brain of a world-leading 3D artist -- but that's exactly what I got to do with Rafael Grassetti. You may not recognize Rafael's name, but... Read More .
Whatever your dream for a rustic look, you are sure to find something in this collection that will help you along. Many of these projects are so easy to do and you can complete them in less than a day. Some make wonderful gifts as well so if you know someone else who just loves the country, rustic look, make them something to brighten their own décor. The projects use all sorts of materials, many of which are really inexpensive or even cheap in some cases.
You need an out-feed table to support work exiting the table saw and band saw. By placing the tools close together, I was able to make one out-feed table that works for both tools. I put four pivoting wheels on the table, allowing me to shift the table in any direction. By placing a shelf below the table, I gained some much needed storage space for portable power tools. Finally, since this is a large work surface, the table also serves as a true, flat assembly table.
Another option is to use two small clamps to hold two boards in place, and then wedge the wood pieces, that you’re trying to glue, in between them. I’ve found that this works better than the ratchet straps when trying to glue up thinner lumber, like boards from old pallets. When using this method, you should have the wood on a completely flat surface, and often it helps to put some weight on top to keep it from bowing.
I set an initial budget of $10,000 to build the shop – everything from studs and drywall to hand tools and machinery. The final number was over by $1,000, but I’m still very happy with the result. The shop is now my haven, with a good sound system and good lighting. Every time I go back into the shop, it is exactly the way I left it, because it is my shop!
One of the most essential aspects of designing any custom piece is determining what type of raw material to use. This element will help to define the piece by assuring that you will get the look and feel that you want for your home or business. Whether it is traditional, rustic, farmhouse chic, industrial or a contemporary design, the material selected will help obtain that sense of style. More so, creativity and collaboration between the customer and CZ Woodworking will allow that raw material to come to life!
However, if you want to stain or clear-coat the project, you'll have a number of choices to look through. Since your local home center megamart will probably only carry a couple of hardwood species (poplar and red oak are common) spend time at a fine wood supplier and look through the vareties available. They should be able to help you determine how each species will look when finished, which will go a long way toward refining your decision.
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While the router isn’t exactly necessary to build the most basic projects, it will really allow you to put that extra level of detail on a project so it isn’t quite so bland looking. Routers are also an extremely versatile tool that can be used in lieu of a jointer to get a straight edge on rough lumber, put a nice detail edge on a table top or piece of furniture, cut mortise and tenon joinery, cut dadoes and rabbets, mount in a table, or a countless number of other uses. Router bits can be pricey, so my advice would be to add bits as you need them for specific uses and projects. There are some variety pack kits available if you want a set to get started though. Also, there are smaller (trim) routers and full-size routers available. For the purpose of a beginner woodworking tool set, I recommend starting out with the small router and seeing just how much you can accomplish with that.
If you have wood pallets just lying around the yard, put them to use by turning them into a great mud room bench. This bench would look fabulous on the deck or just inside the door, wherever you want to put it. When you finish putting it all together, just sand and stain it whatever color you want and you have a beautiful bench that cost you very little to create.
You really don’t have to do anything to get a great set of coffee tables. Well, you do have to gather a few tree trunks or stumps. Just sand them down a bit, and cut them off to make them flat. You can have a collection of different sizes sitting around the room and in different shapes. Stain them if you want but you can leave them natural for a really rustic look.
One purchase that did work out in my favor this year was a bandsaw. I found an old, built in 1946, 14" Delta bandsaw w/ riser block in good condition for a steal at $150. I had a couple months of free spend saved up, and my wife threw in the rest of the money and considered it my birthday gift. Attached to the saw's base was an old Stanley 77 dowel maker the seller gave me with the saw since it was attached to the base when he got the saw. I was able to sell it on ebay for just shy of $300. I actually made money on that deal, and the money from the sale has allowed me to buy blades and upgrades for the bandsaw, as well as the parts and materials I need to build the router table I'm in the process of building. Was nice to get that - otherwise it would be months before I'd be able to purchase some of those things!
Teak is an excellent choice, the “crème de la crème”, for fine outdoor furniture. Teak is highly weather-resistant by nature, which means that it does not have to be weatherproofed when used outdoors – although it often is finished and stained for aesthetic purposes. Teak is one of the most expensive exotic hardwoods there are, but it will look absolutely beautiful and maintain its integrity over time.
A layout square, or combination square, comes in 6” and 12” sizes. Most woodworkers use the 6” model, simply because it’s easiest to carry around. Also, most of the stock you’ll use will be no bigger than 6” wide, so 12” is overkill. The layout square is a triangle that you can use to mark square cuts on stock. Once you measure the length of the cut, you line up the layout square with the edge of the board. The short side will give you a straight, square cut across the end grain. You can also measure off angles with the layout square. This helps when you’re trying to measure for a bevel on a table saw, or marking a cut for a miter saw. You can even use your layout square to determine an existing angle. Just be sure to buy one made of metal. The plastic ones are not only fragile, but they also can warp, making them pretty useless.