This is known as the “Scary Sharp” method and I first learned of it on Usenet back in the day. I’ve had pretty good luck only going up to 2000 grit automotive paper. That stuff is commonly available near the spraypaint at Wally-world. At this grit, I can easily shave the hair on my forearm. For a plate, I use a single 12×12 tile from a Big Box store.
The second big tool you need is a saw. There are many types of saws, and this can be the trickiest part of setting up a shop on a budget. As a beginner, you'll likely be using woodworking books, magazines and websites for instruction and inspiration. Unfortunately, most of these sources consider a table saw a beginner tool. For those of us on a budget, or with little space, a table saw may not be an option. They cost several hundred dollars to start, and take up several square feet of floor space. Instead, look for a good circular saw that allows you to adjust the depth and angle of cut. It's also nice to have a laser to help guide the cuts. You can get a decent circular saw for around $100.
*any* glass made by the float glass process will have the same level of flatness (>95% of today’s colorless glass). However, thicker is better and I would see 5mm as the absolute minimum. When glass slabs get bigger/heavier their shards pose a real risk in case they crack. Therefore, 5 or 8mm tempered glass is what you should be looking for. If you can’t find tempered glass, cover the back with UV-stabilized (all weather) tape: this will hold the shards together and you don’t get any exposed edges.
This style of saw will provide more power than a contractor-type saw and have the high-quality rip fence you need to do good work. However, because they are favored by professionals and serious amateurs, cabinet saws are harder to find on the used market. Scour the classifieds and online sales (be sure to check industrial auction sites as well), and do some networking. Check the bulletin board at your hardwood supplier and ask the proprietors if they know of anyone selling a saw. Also call local cabinet shops. They sometimes have a surplus tool sitting idle that they’d be willing to sell. Take your time in this step. A careful investment will pay dividends in the long run, but a well-intentioned compromise can cause long-term frustration.
In the rough is referring to the wood at its earliest stage in the woodworking process. When the wood is initially milled from very large logs into more workable slabs, it is then kiln-dried to reduce the moisture content. At this point, the wood is able to be machine planed to a finer finish or left in its more natural state. The wood, in its more natural state, reveals the unique tooth and saw marks from the mill, creating a more rustic look and feel in the wood.
Just how small? Will you have an extra bedroom for your shop or will you be doing woodworking in your living room? Do you have to put the projects and tools away every time you want to entertain or will you leave everything set up all the time? A while back FWW had a video tour of a shop in Japan that was smaller than small. I'll try to find it and get back. Found it... shows what can be done in a small space but this shop was not on a small budget so no help there.
Frank Howarth is a unique guy - educated as an architect, but with practical woodworking skills to rival any journeyman. He has the most enviable workshop of anybody I've seen, and his projects are aspirational on every level - creativity, originality, ingenuity, and craftsmanship. He devotes a lot of time to talking about the layout and design of his ever-changing workshop, and there's a lot of clever ideas to steal and pass off as your own. If you can't tell, I love Frank. Oh, and his stopmotion videos are awesome.
The problems that we least expect. Five years ago i purchased a bicycle and discovered while riding that I had developed balance problems. I ignored the problem and stopped riding the bicycle.During this period I built a workshop in my basement and stocked with the best handtools. My lifelong dream was to be an anarchist! In February 2012 I started having episodes of more severe balance problems which resulted in hospitalization and extended nursing home rehabilitationl for six months. The diagnoses is Parkinson Disease which causes muscles to react to unwanted brain signals. Needless to say the therapist ordered "no woodworking" period" because of the hazards associated with machines and sharp tools. I presented my case that I did only handwork with hand tools. The therapist answer was "NO!". Now I'm confined to using a walker or wheel chair and reading how you all are enjoying the smell of sawdust.
I've been through many tools in that time and I rarely buy new. So many begin this hobby with a zillion tools but never use them. They wait about two years and sell. The best thing is the price but I also like the fact when she looks for my list items she finds so many other things that were future list items. I won't bore with good deal stories but I have many.
One purchase that did work out in my favor this year was a bandsaw. I found an old, built in 1946, 14" Delta bandsaw w/ riser block in good condition for a steal at $150. I had a couple months of free spend saved up, and my wife threw in the rest of the money and considered it my birthday gift. Attached to the saw's base was an old Stanley 77 dowel maker the seller gave me with the saw since it was attached to the base when he got the saw. I was able to sell it on ebay for just shy of $300. I actually made money on that deal, and the money from the sale has allowed me to buy blades and upgrades for the bandsaw, as well as the parts and materials I need to build the router table I'm in the process of building. Was nice to get that - otherwise it would be months before I'd be able to purchase some of those things!
The majority of books I read are lost to my memory since I had originally read them in high school when I was very active in scouting. I fell out of focus and didn't really get interested again in woodworking specifically until the last few years as my desire for learning self-sufficient skills has grown beyond just survivalism. I've read the first five Foxfire books and paid great attention to the various non-electric projects and old fashioned woodworking skills. I have also begun to watch episodes of the Woodwright's Shop (my father used to watch it heavily, but at the time I paid very little attention) and wish the first season was online since he does a lot of the basics in that first season. Most of my other reading has been online or watching videos such as the construction of a woodworking bench and the like. I do get smanterings from other books such as the Back to Basics by Abigail Gehring.
Ok, the leap from $1,000 to $2,500 is a big one. I certainly didn't make it at one time. It took me years. But I know folks that decided they wanted to get into woodworking and dropped at least $2,500 getting themselves outfitted. When you do make the jump, the thought process becomes much less about making sure you can get the job done and becomes more about having quality tools to get the job done.
The trick is to use sandpaper. It’s a good quality abrasive material and is readily available. You’ll want a selection of different grits – low grits to get started, higher grits when finishing. The reason this is cheaper is that you can get a selection of 5-10 different sandpapers for under $20. Getting even a couple of decent sharpening stones wouldn’t be possible at that price. In the long run, they’ll last longer but this is a budget option we’re talking about.
Steely blue walls and a few intricately placed wood slices will give your bathroom a great rustic look. You will need several wood slices to go all the way around the room and then just place them in geometric patterns or however you want. Thin wood slices will affix to the walls easily with wallpaper glue or you can use a hot glue gun if you prefer.
Those two tools comprise the most basic power tools you need to start woodworking. In addition, you'll need some hand tools. A hammer is an obvious necessity, and can be bought cheaply. A tape measure is a must- have for marking out lengths. A ruler or straight edge is needed to turn your measurements into straight lines for cutting, and can be clamped to a work piece to use as a saw guide. Speaking of clamps, they are important for joining pieces together for gluing, screwing or nailing. Most woodworkers have a lot of them, and you'll never have as many as you need. For now, just buy a few 6-inch and 12-inch clamps and add more as you need them.
This is the one tool in the shop that provides the greatest opportunity to save money, if you are willing to purchase a well made, light duty machine, and take lighter cuts. In the past I have used General 14" planers that can hog off serious cuts all day long. The problem is that these professional units cost over $5000, and they would crush my buddy as we haul them down the stairs (note: don’t be the guy on the bottom). After doing a fair amount of research, I purchased the Dewalt DW735 13" thickness planer. The unit came with a good manual, and was in a good state of tune. It is light enough for me to carry around the shop without excessive grunting, so that made it very simple to install. The planer has a significant internal fan-assisted chip ejection system. The chips are catapulted out of this planer, so have your dust collector running before you run stock through it. I now have to make more cuts at a lighter cut depth, but I saved about $4500, which makes my budget happy. The planer makes clean cuts, and has two speeds. I don’t see a reason for the two speeds for my type of work, but there is a faster feed rate should you choose to use it. Knife changing is simple and quick.
To get the most out of your router, you are going to want a router table. You may find yourself asking if you really need one - if you do, check this post out. It's one of those purchases that you won't truly understand how valuable it is until you have one. Given the budget of $2,500, I'd suggest looking at the Bosch RA1171 ($150). If you want to see our favorite tables along with write-ups, check them out here.
Every woodworker needs a couple of levels. You probably won’t need one of the 6-foot levels used in construction, but 48” is a good length for many of the woodworking projects you’ll do. Usually, you’ll also need an 8” level too, usually known as a torpedo level. You’ll check the level and plum of your construction. Level means horizontal, and plumb is vertical.
here are thousands of wood species in the world, and hundreds of them are commonly used for woodworking. Additionally, there are dozens of "wood products" that are made from wood for construction and metal hardware designed specifically for woodworking projects. To make the wisest possible choices, you should know not only what is available to you, but how it is prepared.
You can create a beautiful coffee table by simple stacking logs together. Line the logs end up and create a circle whatever size you need. Then just tie them all together with rope or twine to keep your coffee table secure. You do need to make sure that the logs are the same height and you may want to sand the tops down just a bit to make them smooth.