I use a 9″ x 12″ Chinese grade B surface plate and wet the back of the carborundum “sandpaper” to hold it in place. Obviously not the “budget” version, but I have the surface plate for other purposes. At about $17 from ENCO it wasn’t very expensive. And it *really* is flat to better than 0.001″. So the thickness of the paper is the biggest error. I also have a good assortment of Arkansas and other types of stones, though none of the Japanese waterstones. I generally don’t use the surface plate unless the edge is really bad e.g. an abused tool picked up at a yard sale.
It's funny how some interests (or trades) got onto YouTube very early. Woodworking has been popular on there since the video-sharing behemoth got started. I suspect this is because the US has a strong tradition of TV shows about woodworking - two great examples being Norm Abram's New Yankee Workshop and Roy Underhill's Woodwright Shop. With a plethora of channels available on cable, and a bigger population, broadcasters were able to air more niche, and thus detailed shows. Over in the UK we had four channels, and so if something wasn't going to appeal to at least 5% of the population (or it was cultural) then it didn't stand a chance.
Low-tech tools are high on value A basic set of handplanes lets you true edges, flatten panels or wide boards, and achieve finish-ready surfaces. Start with a small cluster of handplanes—low-angle and standard block planes, a No. 4 or 4-1/2 bench plane, and a jointer plane. A set of inexpensive chisels is essential for chopping, paring, and trimming.
Many home improvement projects and custom woodworking pieces alike call for a painted finish. Depending on the application process, paint can create either a rustic or refined finish, and it looks great when both paint and stain (or oil) are combined together in a piece (we love the look of a painted table base with a stained or oil-rubbed table top. See our portfolio for some great examples of this style). Paints are great for both exterior and interior protection and are available in an almost infinite number of color tones. Finishes include flat, eggshell, semi-gloss, and high-gloss depending on the amount of sheen you desire.
When I was just getting started with woodworking, I didn’t know anything about saws. The standard push saw was the only hand saw that I had any experience with. So naturally this was the type of saw I bought. It works fine for making cross cuts, and can even be used to rip, if you don’t have a table saw or circular saw. However, I quickly realized that I needed something for more precision cuts.
The directions that you'll find for making this Jack-o-lantern are found at HGTV, and they suggest using a battery operated votive to light up the lantern. I believe I'd try to figure out a way to add the "light" part of an inexpensive solar yard light instead. That way the jack-o-lantern would light as soon as it got dark. I wonder if that would work?
Shop layout is all about making the best use of space. Place your machines so that you have adequate “safe space” that you need to work around them. The “buffer area” beyond that is the amount of room you need to run large stock though a given machine, keeping in mind that buffer areas can overlap between machines. If you want to get more organized, buy some 1/4-inch squared paper, make scale models of each machine including the safe space around each, and place them on your model shop layout. Remember that buffer areas need to be long enough to put an 8' sheet through a table saw, or a 6' plank through your planer, for instance. I raised my planer, so that I can use the area above my router table to pass long planks through the planer – all it takes is some modelling, and a little shuffling, and you will find the layout that works for you. Each space will have challenges; I had the area under the stairs that was wasted space, so I installed the dust collector there.
Ebates.com - Ebates is something I'll check after I've already found a deal that I'm going to bite on. The rewards aren't usually good enough to compel me to purchase on their own. But if you get an extra 3-5% cash back over your entire $250 budget, it can add up to an extra hand tool for doing nothing more than using their link to an online store.
I place the band saw first in my order of purchases, because I consider it the heart of the shop. Band saws are very safe tools for ripping, re-sawing, cutting curves and more because all of the force is downward, virtually eliminating any chance of unexpected kickbacks. I wanted a saw that had a strong back, dynamically balanced cast iron wheels for smooth operation and flywheel effect, 12" depth of cut, good dust extraction design, a large table and a solid fence. After shopping around, I settled on the General International Model 90-170 14" saw. It is very smooth, comes with an Excalibur fence, and it is light enough (133kg) to move into your basement without crushing someone.
In my shop I use a large number of Jorgenson F-clamps. I use many of the small clamps, the most useful being the 12" version. Large F-clamps are essential for cinching down parts on bending forms. I also like aluminum bar clamps because they are much lighter than steel clamps, and therefore less likely to damage a carcase should you bang into the wood during a glue-up.
These YouTube videos provide great woodworking information that contains both traditional and modern methods. Each instructional video contains woodworking how to techniques to improve a woodworkers’ skills and also methods for how to work safe in the shop. If you want entertainment, then watch the video once. If you want learn, watch the again. If you want to master techniques and improve your woodworking skills, watch and study the videos repeatedly.
Assume that there aren’t any decent tools on craigslist or at garage sales, and keep in mind that I have absolutely no tools, dust collection, shop-vac, clamps, sanding & painting accessories, tables, materials to build my own tables/stands/jigs, or anything else—not even safety gear (you’re such a good buddy that you even let me borrow your extra set of goggles and your earmuffs when I used to come over).
Carl Jacobson has created over 350 videos to overwhelm you with project ideas, some of which you can complete in less than an hour. He takes you through the entire process from preparing the wood to the sanding and finishing of the project. Carl releases a new video every Friday with a follow-up video every Monday to answer questions based on the feedback he received over the weekend.
Saws (I'm not a fan of Japanese saws, but you can buy good new ones pretty cheap. ) - 1 crosscut handsaw (can be a Stanley "Sharktooth" toolbox saw from Home Depot or Lowes $15). 1 rip handsaw (used ones can be found at Antique stores for $20 or less. Try to find one that is fairly sharp to start with). Dovetail saw (Crown has a decent gent's saw for around $25 or get the Lee Valley Veritas Dovetail saw for around $70, Highland Woodworking carries both). A crosscut backsaw and small miterbox is also handy to have, I can't give you a recoomendation for inexpensive ones though.
If you'd like to learn more about the differences between hardwood species, I can think of no better resource than R. Bruce Hoadley's 1980 masterpiece, Understanding Wood: A Craftsman's Guide to Wood Technology. Not only does Hoadley detail nearly every species used for woodworking, he does an exceptional job at describing how to prepare, work with and finish these hardwoods. This is an industry-standard resource, one that I'd highly recommend to every woodworker.