At $300, the saw is expensive, but it is one of the more affordable saws that offer a 12 inch blade and a double bevel. The double bevel allows you to adjust both the angle at which the blade cuts into the wood and the tilt of the blade relative to the workpiece. Having control over both angles allows much easier cuts of trims and moldings. It's one of those features that you won't use with every project - but when you do need it, you'll be glad you have it
In the second part of our I Can Do That Workbench series, we build the torsion box top. It features a replaceable hardboard top surface and an affordable quick-action face vice. The bench’s design also allows for storage on both sides of the center beam and for good measure, we’ve added flip down casters and made sure we had clamp storage and power access.
One of the challenges in building a cabinet for hand tools, is that as soon as you define a place for each tool in your custom cabinet, you find that you need more room to store the must have tools you just bought. I decided to make a couple of open cabinets, and employ the use of inserts that can be replaced or modified as my tool collection grows. Part of the goal was to make a clean, efficient shop, while keeping to a budget. I bought paint grade maple plywood and made the cabinets. Applying a solid maple face frame to the cabinet makes a clean looking cabinet from sheet goods purchased at $50/sheet.
This is the one tool in the shop that provides the greatest opportunity to save money, if you are willing to purchase a well made, light duty machine, and take lighter cuts. In the past I have used General 14" planers that can hog off serious cuts all day long. The problem is that these professional units cost over $5000, and they would crush my buddy as we haul them down the stairs (note: don’t be the guy on the bottom). After doing a fair amount of research, I purchased the Dewalt DW735 13" thickness planer. The unit came with a good manual, and was in a good state of tune. It is light enough for me to carry around the shop without excessive grunting, so that made it very simple to install. The planer has a significant internal fan-assisted chip ejection system. The chips are catapulted out of this planer, so have your dust collector running before you run stock through it. I now have to make more cuts at a lighter cut depth, but I saved about $4500, which makes my budget happy. The planer makes clean cuts, and has two speeds. I don’t see a reason for the two speeds for my type of work, but there is a faster feed rate should you choose to use it. Knife changing is simple and quick.
These how to videos and articles of information are dedicated to my woodworking instructor who trained me during my apprenticeship. This body of work is also in honor of the journeyman who were generous in sharing their woodworking knowledge and skills with me throughout my long career. All of you have helped me to make a wonderful living in a great craft. My hat is off to all of you.
If you’d like to read some more about SketchUp, check out Ryan’s article on how to plan a home DIY project with SketchUp 3D Design for Daily Life: How to Plan a Home DIY Project With Sketchup 3D Design for Daily Life: How to Plan a Home DIY Project With Sketchup Doing a home improvement project on your own isn't always a simple matter. Sometimes it seems simple enough when you get started, but before you know it, you realize that if you had just taken... Read More . And if the idea of 3D design in general captivates your imagination, you should read our interview with world-class 3D artist Rafael Grassetti How A Dream Job Comes True: Interviewing World-Class 3D Artist Rafael Grassetti How A Dream Job Comes True: Interviewing World-Class 3D Artist Rafael Grassetti It's not every day that I get to pick the brain of a world-leading 3D artist -- but that's exactly what I got to do with Rafael Grassetti. You may not recognize Rafael's name, but... Read More .
I wouldn’t give up on Craigslist or garage sales.. For around $1K or less, you can pretty easily find the four big ticket items (TS, BS, Jointer and Planer) and have the extra $2K to spend on accessories, material, DC, other goodies, etc. The key is patience and persistence, and if applied correctly, you can have a fantastic setup for very little compared to purchasing new. If you are setting up a business, you don’t usually have the time to scour for good deals, but for a personal shop, there is no pressing need other than that itch to get something done.